The production of tungsten copper alloy round rods usually requires a careful process to ensure the required material properties are achieved. The following are the general steps for the production of tungsten copper alloy round rods:
Raw material selection: High-purity tungsten powder and copper powder are selected as the main raw materials of the alloy. The selection of these raw materials is critical to achieving the required mechanical, thermal and electrical properties of the final product. Powder Mixing: Tungsten powder and copper powder are thoroughly mixed in controlled proportions to obtain the desired alloy composition. This mixing step is critical to ensure an even distribution of ingredients within the alloy. Compaction: The mixed powder is compacted under high pressure to form a green body with the desired shape. This briquetting is a preliminary step in shaping the raw material into the desired rod shape. Sintering: The green body is then sintered at high temperature in a controlled atmosphere to bond the tungsten and copper particles and achieve the required density and mechanical strength. Thermal processing: The sintered material is subjected to thermal processing processes such as extrusion or forging to further shape and refine the material into a round rod shape. Heat Treatment: Rod stock can undergo a heat treatment process to improve its mechanical properties such as strength and toughness. Quality control: During the entire production process, quality control measures are adopted to ensure that the composition, size and mechanical properties of the obtained tungsten copper alloy round rods meet the specified requirements.
By following these production steps, manufacturers can produce tungsten copper alloy round rods with the desired properties, making them suitable for a wide range of industrial applications.
Tungsten copper alloy round rods are widely used in various fields because of their unique properties. Here are some common uses for tungsten copper alloy round rods:
Electrical and Thermal Conductivity: Tungsten copper alloy round rods are used in applications requiring high thermal and electrical conductivity, such as electrical contacts, heat sinks, and electrical discharge machining (EDM) electrodes. High-temperature applications: The high melting point and excellent thermal conductivity of tungsten-copper alloy make it suitable for use in high-temperature environments, such as aerospace and defense applications, for components such as rocket nozzles and high-temperature furnace components. Wear resistance: Tungsten copper alloy round rods are used in applications requiring high wear resistance, such as the manufacture of welding electrodes, electrical contacts and plastic mold parts. Radiation Shielding: Tungsten-copper alloy’s high density and excellent radiation shielding properties make it suitable for medical and nuclear applications, such as radiation therapy equipment and radiation shielding components. Aerospace and Defense: Tungsten copper alloy round rods are used in aerospace and defense applications due to their high strength, thermal stability and ability to withstand extreme conditions, making them suitable for components such as propellant chambers, rotor blades and armor-piercing projectiles.
Overall, the unique combination of properties exhibited by tungsten-copper alloy round rods makes them valuable for a wide range of applications in aerospace, defense, electronics, and manufacturing industries.
Product Name | Tungsten Copper Alloy Round Rod |
Material | W1 |
Specification | Customized |
Surface | Black skin, alkali washed, polished. |
Technique | Sintering process, machining |
Meltng point | 3400℃ |
Density | 19.3g/cm3 |
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