The production of tungsten carbide rods usually includes the following steps:
Raw material selection: Tungsten carbide powder is carefully selected based on its particle size, purity and chemical composition. Mixing: Mix tungsten carbide powder with a small amount of binder material (such as cobalt) and any desired additives. Pressing: The mixed powder is compacted under high pressure to form a preformed shape, called a green body. Sintering: The green body is heated to high temperatures in a controlled atmosphere to bond the tungsten carbide particles together to form a dense and hard material. Shaping: The cemented tungsten carbide is then shaped into rods using precision grinding, cutting or other machining processes. Finishing: Bar stock may undergo additional finishing processes, such as polishing or coating, to obtain the desired surface finish and properties. Throughout the production process, quality control and testing are critical to ensure that the final tungsten carbide rod meets hardness, strength and other performance requirements.
Carbide rods, commonly known as carbide rods, are widely used in various industrial applications due to their superior hardness and wear resistance. Here are some common uses for tungsten carbide rods:
Cutting Tools: Tungsten carbide rods are used to make cutting tools such as drills, end mills, reamers and inserts for machining hard materials such as steel, cast iron and high temperature alloys. Wear Parts: They are used in manufacturing wear parts in industries such as mining, oil and gas, construction and manufacturing. These wear parts include nozzles, valve seats, and components in high-wear environments. Tool and Die Parts: Tungsten carbide rods are used to produce tool and die parts for metal stamping, forming and shaping operations due to their durability and wear resistance. Woodworking Tools: Carbide rods are used in the manufacture of cutting tools for woodworking applications, such as milling cutters and saw blades, due to their ability to maintain a sharp cutting edge under high loads. Medical and dental instruments: They are used in the manufacture of medical and dental instruments and equipment, including surgical tools, drills, and instruments used to cut and shape bone and tissue. Metal Forming and Wire Drawing: Tungsten carbide rods are used to produce wire drawing dies, extrusion dies and other metal forming process components due to their high strength and resistance to deformation.
These applications demonstrate the versatility and durability of tungsten carbide rods in various industries where high-performance materials are critical for demanding operating conditions.
Product Name | Carbide Rods Tungsten Carbide Rod |
Material | W |
Specification | Customized |
Surface | Black skin, alkali washed, polished. |
Technique | Sintering process, machining |
Meltng point | 3400℃ |
Density | 19.3g/cm3 |
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